The first thing to check when looking for a cap mold manufacturer is not just whether they are good at making molds.
It is necessary to check whether the product is produced stably when the completed mold is mounted on the actual injection machine, whether the dimensions and quality are maintained consistently during the repeated production process, and whether it is possible to respond quickly when a problem occurs.
As I am also in the position of looking into various partners and facilities in the manufacturing field, I tend to check the actual production base first rather than the company's history or promotional slogans.
, which we looked at this time, TAEYOUNG CAP MOLD is a company that has specialized in designing and manufacturing cap molds since 1992. In particular, what caught my eye was the fact that they not only manufacture molds, but also operate their own injection molding facility, .
What kind of company is Taeyoung Industrial?
Taeyoung Industrial Co., Ltd. is a specialized company that has been manufacturing various plastic cap molds such as one-touch caps, screw caps, lubricant caps, toothpaste caps, and wide-mouth caps since its establishment in 1992.
Focusing on one field for a long period of time is a very important factor when evaluating a manufacturer. This is because product structure and raw material characteristics, mold cooling methods, and deformation or wear problems that may occur during repeated production are difficult experiences to accumulate in a short period of time.
Taeyoung Industrial Company has experience producing more than 500 types of cap designs to date, and also has experience exporting to overseas countries such as the United States and India.
also holds certifications such as INNO-BIZ, venture company, research and development department, and ISO 9001, confirming that it has consistently maintained a technology development and quality management system.
Why do we look at mold manufacturing and injection production together?
Mold is not a product that ends with only precise processing of its appearance.
In the actual injection process, various conditions such as resin temperature, injection pressure, mold temperature, cooling time, and ejection method affect product quality.
Especially for products with a joint structure such as a one-touch cap or screw cap, even small dimensional errors can affect the feeling of use and sealing ability.
Problems such as the hinge part of the one-touch cap being too stiff or easily broken, the screw cap not fitting correctly with the container, and problems with shrinkage marks or deformation on the surface of the cap must also be confirmed through actual injection testing.
In that respect, it is a significant advantage for mold manufacturers to have their own injection molding equipment .
This is because problems can be checked and corrected through direct injection rather than outsourcing testing to an external company after manufacturing the mold.
How is Taeyoung Industrial’s injection molding equipment structured?
Taeyoung Industrial Company operates electric injection molding machines of various specifications for its own injection production.
The disclosed equipment status is as follows.
- LS Mtron Electric Injection Molding Machine 330T 1 unit
- LS Mtron Electric Injection Molding Machine 280T 1 unit
- LS Mtron Electric Injection Molding Machine 220T 1 unit
- LS Mtron Electric Injection Molding Machine 170T 1 unit
- Toyo Korea Electric Injection Molding Machine 2 units of 230T
Equipped with equipment with different clamping forces from 170 tons to 330 tons, it is possible to select the appropriate equipment depending on the cap size, mold structure, and number of cavities.
The variety of equipment specifications helps cover a wide range of applications, from small caps to relatively large wide-mouth caps or industrial caps.
In particular, the electric injection molding machine has precise drive control and is evaluated as an advantageous equipment for consistently managing conditions during repetitive production. For products such as
caps that must be repeatedly produced in large quantities while reducing dimensional variation, precise control of equipment is very important.
What are the advantages of having injection molding machines of various sizes?
The size of injection machine required for each mold is different.
Installing a small mold on an overly large injection molding machine may reduce production efficiency, and conversely, installing a large mold on equipment with insufficient clamping force may result in molding defects or safety issues.
Taeyoung Industrial Company has a variety of injection molding machines, including 170T, 220T, 230T, 280T, and 330T, so equipment can be assigned according to mold size and product characteristics.
From the perspective of a company representative, this is positive in that it broadens the production schedule and product response range rather than simply having a large number of equipment.
This is because test injection and mass production can be carried out relatively flexibly by selecting the appropriate injection molding machine for each product rather than focusing all production on one equipment.
What are the advantages of our own injection production system?
One of Taeyoung Industrial's greatest competitiveness is that mold design, manufacturing, test injection, and product production can be carried out in one place.
If you use an external injection company, moving the mold and adjusting the schedule may be repeated every time mold modification is needed. In some cases, injection conditions or causes of defects are not accurately shared during the delivery process.
On the other hand, if you operate your own injection facility, mold makers and injection production personnel can immediately check the results.
You can supplement by directly checking whether the product is taken out normally, whether the fit of the cap is appropriate, whether there are any defects in appearance, and whether the quality is maintained even if the production speed is increased.
This one-stop production structure helps reduce development time and increase mold completion.
What kind of cap mold are you producing?
TAEYOUNG CAP MOLD manufactures a variety of cap molds used in various industries.
Representative examples include one-touch cap mold, self-assembling one-touch cap mold, screw cap mold, lubricant cap mold, toothpaste cap mold, pointed cap mold, and wide-mouth cap mold.
One-touch caps are widely used in shampoos, detergents, cosmetics, and food containers, and the precision of the hinge structure and locking part is important.
The screw cap must engage precisely with the threads of the container and maintain its sealing performance even after repeated opening and closing.
Opening confirmation structure and leak prevention function are important for lubricant caps, while ease of use and appearance quality must also be considered for toothpaste caps or cosmetic caps.
Taeyoung Industrial Company designs molds to reflect the characteristics of each product and checks the molding results through its own injection facilities.
Is mold manufacturing experience as important as equipment?
Even with good injection molding equipment, it is difficult to produce stable products if mold design and processing are not done properly.
Taeyoung Industrial designs precision cap molds based on CAD/CAM and operates mold production facilities and injection assembly facilities.
Based on experience accumulated since 1992, the key is to design the cap's screw structure, hinge structure, sealing structure, and automatic assembly method to suit the product characteristics.
In 2015, we developed a double injection cap mold and exported it to India, and have also been registered as a partner company of GS Caltex and LG Household & Health Care.
We began producing Hyundai Oilbank lubricant caps in 2022, and expanded our production area by establishing an injection-related corporation in 2023.
Looking at this history, Taeyoung Industrial Company is closer to a company that considers the actual productivity and quality of injection products rather than a company that only supplies molds.
What did you pay attention to from the perspective of a company representative?
There are three main things I look for when looking for manufacturing partners.
The first is how long they have been specializing in their field. Taeyoung Industrial Company is trustworthy in that it has been focusing on the cap mold field for over 30 years.
The second thing is whether you have the facilities to check and fix the problem yourself. As we have electric injection molding machines of various specifications, we can even conduct actual molding tests after mold production.
The third thing is whether quality control and continuous investment are made. Taeyoung Industrial Company invests in young personnel and technical equipment every year, and also holds relevant certifications such as ISO 9001 and INNO-BIZ.
Ultimately, in manufacturing, actual facilities and production history are more important than words.
It was impressive that Taeyoung Industrial Company has a production structure that includes mold design, manufacturing, self-injection, assembly, and quality confirmation.
Is safety management important when operating injection molding equipment?
Injection molding machines use high pressure and temperature, so not only productivity but also safety management are very important.
There may be a risk of constriction during the process of closing and opening the mold, and you must also be careful of the risk of burns from high-temperature resin or parts surrounding the equipment.
At the site, you must check whether basic safety devices such as safety door interlocks, emergency stop devices, and photoelectric protection devices are operating normally.
In addition, when replacing molds or inspecting equipment, LOTO procedures to cut off power and prevent arbitrary operation, pre-work inspection, and work permit procedures must be thoroughly implemented.
Having good equipment is important, but stable production is only possible when regular maintenance and operator training are carried out.
What kind of company is Taeyoung Industrial suitable for?
Taeyoung Industry is suitable for companies looking for cap molds for use in various fields such as household goods, food, cosmetics, pharmaceuticals, and lubricants.
We can provide consultation not only to those who want to create a new mold for an existing cap product, but also to companies that want to develop a new type of cap or apply an automatic assembly structure.
In particular, if a company wants to check the actual injection test and mass production possibility after mold production, it is advantageous to choose a company that has its own injection equipment.
However, mold quotations vary depending on product size and structure, number of cavities, resin used, expected production volume, automatic assembly, etc.
To receive an accurate quote, we recommend that you prepare a product drawing, sample, and desired production conditions for consultation.
What is the conclusion after examining Taeyoung Industrial’s injection molding equipment?
Taeyoung Industrial Co., Ltd. is a company that has built a system that can connect from design to test production by adding its own injection molding equipment to its long experience in producing cap molds.
Another advantage is that we operate electric injection molding machines from LS Mtron and Toyo Korea in various specifications, so we can respond to cap products of various sizes and structures.
Above all, the fact that the mold manufacturer can directly check and modify the injection results can be an important competitive advantage in terms of quality and delivery.
If you are looking for a cap mold manufacturer or developing a new injection cap product, it is a good idea to consult with Taeyoung Corporation after reviewing their manufacturing experience and equipment status.
Taeyoung Industrial Company Q & A
Q1. What products does Taeyoung Industrial specialize in manufacturing?
Taeyoung Industrial Co., Ltd. specializes in designing and manufacturing various plastic cap molds, including one-touch caps, screw caps, lubricant caps, toothpaste caps, pointed caps, and wide-mouth caps.
Q2. Do you have your own injection molding equipment?
Yes. We operate 170T to 330T electric injection molding machines from LS Mtron and Toyo Korea, and use them for test injection and product production after mold production.
Q3. What are the advantages of having your own injection facility?
Mold makers can check molding results directly without going through an external injection company, allowing them to quickly identify the cause of defects, modify molds, and set production conditions.
Q4. Do you also manufacture self-assembling one-touch cap molds?
Yes. Taeyoung Industrial Company has experience in producing not only general one-touch cap molds, but also one-touch cap molds using automatic assembly equipment.
Q5. Do you have experience exporting overseas?
Taeyoung Industrial Company has experience exporting cap molds to overseas countries such as the United States and India, and also has a history of developing and exporting double injection cap molds.
Q6. What should I prepare when receiving a mold production quote?
More accurate consultation and quotation is possible by preparing product drawings or samples, cap size, resin used, expected production volume, number of cavities, automatic assembly, etc.
Q7. How do I contact Taeyoung Industrial? You can inquire about mold production and quotation consultation through
phone 032-611-1905 or email tycapmold@naver.com .
Source: Taeyoung Industrial Company , Taeyoung Industrial Company Blog , Taeyoung Industrial Company Naver Blog , Web Support Center Blog , Web Support Center Naver Blog
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